Boyertown Regal Oil Furnace Nrg Max Manuel d'utilisateur

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Regal Oil Fired Furnace
Installation and Operation Instructions
Manual
Keep these instructions with the furnace at all times
for future reference
Boyertown Furnace Co.
PO Box 100
Boyertown, PA 19512
610-369-1450
www.boyertownfurnace.com 7-1-14
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Résumé du contenu

Page 1 - Regal Oil Fired Furnace

Regal Oil Fired Furnace Installation and Operation Instructions Manual Keep these instructions with the furnace at all times for future refe

Page 2

10ECM MOTOR OPERATING MODES Introduction The ECM 5.0 motor is a variable speed, high effiency motor which has the ability to produce constant air fl

Page 3 - TABLE OF CONTENTS PAGE NO

11 ECM Motor Connections \ The operation of the motor requires two main connections: the power input connector which is 120VAC,

Page 4

12PSC Motor Air Flow Heating – set the blower motor speed to give the specied air temperature rise. Fan on time after the burner starts is fixed by

Page 5 - Installation Clearances

13All chimney clean-out doors and flue connections must fit tightly so they will seal to avoid air leakage. The inside area of the chimney liner sho

Page 6

14number of elbows and to avoid sharp turns or other construction features that would create excessive resistance to the flow of flue gasses. Tees ma

Page 7 - Duct Work

15Vent Dampers Do not install a thermal type vent damper on the furnace. Failure to comply could result in severe personal injury, death or substant

Page 8

16 Verify that the electrode settings match the manufacturers recommended settings. Inspect the combustion chamber. Verify that it is in the correct

Page 9

17 A Metal Oxide Varistor (MOV) which is a “surge suppressor” device must remain installed across the “R” and “C” thermostat termi

Page 10 - ECM Motor Air Flow Selection

18Conventional System (1) Stage Heat (1) Cool PSC Motor Conventional System (1) Stage Heat (1) Cool ECM Motor “O” Terminal t

Page 11

19Conventional System (1) Stage Heat (2) Cool ECM Motor “O” Terminal to be energized for Cooling Only Humidistat breaks on high humidity. Jumper

Page 12 - PSC Motor Air Flow

2Danger WarningCaution Notice WarningBe Aware of Hazard Definitions Denotes presence of a hazard which, if ignored, will result in severe personal in

Page 13

20Heat Pump (1) Stage Heat (1) Stage Cool ECM Motor - Furnace Auxiliary Heat O” Terminal on NRG Max terminal is to be energized on cooling. If therm

Page 14

21 A Metal Oxide Varistor (MOV) which is a “surge suppressor” device must remain installed across the “R” and “C” thermostat term

Page 15 - Burner Installation

22 A Metal Oxide Varistor (MOV) which is a “surge suppressor” device must remain installed across the “R” and “C” thermostat term

Page 16

23Oil Tank and Piping Installation of oil tanks must meet all local codes and ordinances. Refer to NFPA-31 for complete guideli

Page 17 - Emergency Power Switches

24Start-Up Use number No. 2 fuel oil only. Do not attempt to start the burner if excess oil has accumulated. Do not use gaso

Page 18 - Conventional System

257. Vacuum Gauge 0-30 in. of Hg 8. Volt meter 9. Amp meter Burner Adjustments Allow the burner to operate for at least 10 minutes before making

Page 19

26 Operating and Maintenance Instructions The furnace must be installed, adjusted and maintained only by a qual

Page 20

27Electrode settings are important for reliable ignition of the oil. Check to be sure the settings are in ac-cordance with the instructions provided

Page 21 - Furnace Wiring PSC Motors

28 Item No. Qty Description REH750 Part No. REH 1000 Part No. 1 1 BLOWER PANEL 15354 15454 2 1 FRONT PANEL 15353 15453 3

Page 22 - Furnace Wiring ECM Motors

29 Item No. Qty Description REL750 FF Part No. REL1000 FF Part No 1 1 FRONT PANEL 15303 15403 2 1 BECKETT BURNER 540605B 540607B

Page 23 - Oil Tank and Piping

3 TABLE OF CONTENTS PAGE NO. FURNACE SPECIFICATIONS 4 INSTALLATION CLEARANCES Standard Clearances Reduced Clearances 5

Page 24 - Start-Up

30 Item No. Qty Description REL750 RF Part No. REL1000 RF Part No. 1 1 FRONT PANEL 15303 15403 2 1 BECKETT BURNER 540605B 540

Page 25

31Oil T ank FullBleed Oil LinesOil flows FreelyAir in Oil LinesFill T ankFuel SupplyValves OpenOpen AllSupply ValvesOil Filter CleanReplace OilFilter

Page 26

32Boyertown Furnace Limited Warranty Boyertown Furnace Company, Inc. (“Boyertown”) hereby warrants to the original consumer purchaser (“Purchaser”) t

Page 27

33Installation and Service Check List Furnace Model: _______________________ Serial No.: ______________________ Installation Date: ________________

Page 28

34Notes ____________________________________________________________________________________________________________________________________________

Page 31 - Cracked Porcelain

41000175,000140,0001.25 80B1.00 80B1.25 60SS6"82.3%16x25100-10T3/4 Hp 4 sp228321301901N/R20071832N/RN/R5 34756 1/225 1/238 52 5/812 3/423

Page 32

5 Installation Clearances Furnaces in rooms shall be installed with the clearances from combustible materials not less than ind

Page 33

6All clearances shall be measured from the outer surface of the combustible material to the nearest point on the surface of the appliance or chimney

Page 34

7Duct Work The duct system should follow the design standards of Air Conditioning Contractors of America (ACCA) or ASHRAE. The

Page 35

8 Cooling: 400 CFM per ton of air conditioning Determine the required air flow for the system based on both heating and cooling requirements. Use

Page 36

9 Table 7 Direct Drive Blower Specifications Model HP Speeds RPM Volts Full Load Amp. Capacitor 370 volt mfd Rotation Blower Model Blower Speed AC

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